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Magneto Tips Forward: this document is intended as a simple guide containing tips for the servicing and maintenance of Lucas and BTH magnetos – both makes being basically of the same design. Contrary to popular belief, Lucas and BTH made quality instruments and most mags fail either through not having been serv iced properly, or though age alone.

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The online magnet charger article is from a very interesting book. Believe it or not the whole book can be downloaded for free from. Check the left side of the web page to choose your format. Its available as a PDF for your PC or other formats for even a Kindle. Post added at 12:04 PM - Previous post was at 11:43 AM - The link I posted earlier has a link that takes you to Google Books. You could go directly here - Post added at 12:13 PM - Previous post was at 12:04 PM - The encyclopedia linked here is the 1920 version.

How To Build A Magneto

The magnet charger plans are not in it anymore. They switched to charging $1 for the plans sometime between 1918 and 1920. The online magnet charger article is from a very interesting book. Believe it or not the whole book can be downloaded for free from. Check the left side of the web page to choose your format.

How To Build A Magneto Magnet Charger

Its available as a PDF for your PC or other formats for even a Kindle. Post added at 12:04 PM - Previous post was at 11:43 AM - The link I posted earlier has a link that takes you to Google Books. You could go directly here - Post added at 12:13 PM - Previous post was at 12:04 PM - The encyclopedia linked here is the 1920 version. The magnet charger plans are not in it anymore.

They switched to charging $1 for the plans sometime between 1918 and 1920. I am looking for a plan that uses a 12 volt battery and I found a play by John Rex but that one sounds like overkill. Tim Your first decision is to identify the type of magnetos you want to re-charge, HT or LT. How wide will the magnet bars be. What will your power source be.

You can then design your charger to meet these criteria. If you want to use 12 volts and really zap a large magneto then the Rex size will be more appropriate than the Gingery. For LT magnetos the common view is that you will need to achieve 20,000 amp turns (turns of wire around the cores x amps drawn by the copper wire).

I set out there the theory behind the charger I made.

Diagram of connections of magnet recharger. Provided by H.L. Ritter. The following includes tips on how to build and use a homemade magneto magnet charger.

The cores of the electromagnet are made of soft bar steel one inch in diameter and three inches long. They are secured to a steel base measuring 5-1/4 by 1-1/2 by 5/8 inch and are provided with pole pieces measuring 1-3/4 x 1-3/4 by 5/8 inch. All contacting surfaces should be absolutely flat and square so that there will be good metalic contact over the entire surfaces.

Before the wire is wound on them, the magnet cores must be insulated. A spool may be formed by placing fiber or cardboard washers around each end of the magnet cores and then wrapping the magnet cores themselves with several layers of electricians tape. The winding for this recharger is for use on 6 or 12 volt direct current, from automobile storage batteries. Applying three layers of No. 12 double cotton covered magnet wire is preferred. 12 gauge copper thermoplastic covered type 'TW' house and building wire will give satisfactory service and results.

Wind the wire around the electromagnet cores as shown in the illustrations and then wrap tape around the windings, to hold them in place. Mount the recharger on a wooden base large enough to also hold a single pole switch and a binding post. CAUTION, the switch is a must, as the recharger draws high amperage from the battery. As a result, the battery has a tendency to produce some flammable gas, and any sparks around the battery vents could cause a fire and/or an explosion. Therefore, do not connect or disconnect the lead wires from the battery when the recharger is turned on. The windings will heat up quickly when in use; therefore, the switch should be closed for only a few minutes at a time. When a magneto is taken apart for any reason, it must be assembled with the magnets in the same relative position as formerly, otherwise their polarity may be reversed and the magneto will be inoperative.

The magnets must never be left off the magneto even temporarily, without placing a steel bar across their poles to serve as a keeper. Unless this is done, they will lose their magnetism rapidly. Re-magnetizing the magnets of a magneto that has become weakened through long use is a simple process. It is important that unlike poles of the magneto magnets and of the electro magnets be brought together; i.e. The North pole of the magneto magnet to the South pole of the electromagnet and vice versa. To insure this, the current should be turned into the electromagnet and magneto magnet suspended over it on a string. Starting at a distance of about 12 inches, slowly lower the magneto magnet.

As you begin to lower the magneto magnet towards the electromagnet, the magneto magnet will automatically seek the proper polarity by swinging around and will then be strongly attracted to the electromagnet. Gas Engine Magazine is your best source for tractor and stationary gas engine information.

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